Technologie innovante pour la production de boissons végétaliennes
Obtenir des jus de fruits ou de légumes frais, des smoothies ou des arômes de produits laitiers proches de la fabrication artisanale et offrir au consommateur un goût et une simplicité authentiques peut s'avérer difficile sans une technologie appropriée. Même les efforts des formulateurs peuvent être vains s'ils ne partent pas d'ingrédients bien liquéfiés mais pas trop transformés.
Compte tenu de la demande croissante de produits de remplacement du lait, chaque kilo d'une source de protéines végétales, telle que le soja, qui n'est pas extrait grâce à la taille optimale de ses particules, se traduit par un rendement de transformation plus élevé.
Les amandes, les noix, les noix de cajou, les cacahuètes, le sésame et de nombreux autres types de noix et de graines sont une excellente source de bonnes graisses et sont naturellement exempts de gluten. Leur utilisation comme ingrédient principal dans la liquéfaction et le traitement de nombreuses finesses fait une réelle différence.
En fonction de vos besoins spécifiques, ProXES propose des concepts modulaires de lignes et de lots, couvrant le dosage précis des ingrédients, le broyage efficace, le contrôle de la température et la désaération pour une meilleure durée de conservation. Une conception optimale pour traiter des produits de faible à haute viscosité, un fonctionnement fiable avec différents niveaux d'automatisation et bien d'autres caractéristiques vous donneront la flexibilité nécessaire pour atteindre la meilleure configuration de production.
What Is Plant-Based Drink Production?
Plant-based beverage production, also referred to as vegan beverage production, is the industrial process of transforming raw plant materials, such as oats, almonds, cashews, soybeans, peas, rice, or seeds, into stable, high-quality liquid beverages. The goal is to achieve optimal particle size reduction, homogeneous dispersion of plant proteins and fats, and a smooth, consistent texture without artificial additives.
ProXES supplies a complete range of specialized machines covering every step of plant-based beverage production: from multi-zone pre-grinding (Disc Mill MD) and fine wet milling (Toothed Colloid Mill MZ, Corundum Stone Mill MK, Co-Ball Mill) to thermal processing (Terlotherm), vacuum deaeration, fine emulsifying (MicroCut), and flexible batch production (Stephan Universal Machines, CombITherm).
Key Process Steps in Plant-Based Drink Production
Industrial production of plant-based beverages follows a defined sequence of processing steps. ProXES machines are engineered to support each stage with precision and repeatability:
- Soaking & pre-treatment: Raw materials such as oats, nuts, or soybeans are soaked to improve grinding efficiency and nutrient extraction.
- Multi-zone pre-grinding: The Disc Mill MD ensures uniform particle distribution and supports higher yields after separation.
- Fine wet grinding: The Toothed Colloid Mill MZ or Corundum Stone Mill MK achieves the target particle size for texture, mouthfeel, and stability.
- Ultra-fine grinding: The Co-Ball Mill enables very fine grinding for specialty beverages with demanding particle-size requirements.
- Fine cutting & emulsifying: MicroCut systems create smooth, homogeneous beverage bases.
- Separation & extraction: Sieves or centrifuges remove solid residues such as oat pulp or okara from the liquid extract.
- Thermal processing & pasteurization: The Terlotherm provides fast, continuous heat treatment with precise temperature control.
- Deaeration: The Vacuum Deaerator removes air bubbles to improve stability, shelf life, and sensory quality.
- Batch processing & blending: Stephan Universal Machines and the CombITherm support flexible mixing, emulsifying, and ingredient dosing.
- CIP: Automated Cleaning-in-Place ensures hygienic production and food safety compliance.
Key Challenges in Plant-Based Beverage Production
Plant-based beverage manufacturing presents unique technical challenges that require specialized process equipment and deep formulation expertise:
- Particle size control: The Disc Mill MD and Toothed Colloid Mill MZ deliver precise, repeatable particle size distribution for smooth texture and mouthfeel.
- Plant protein stability: Homogeneous protein distribution helps prevent sedimentation, phase separation, or aggregation during shelf life.
- Starch gelatinization: For oat-based beverages, the Terlotherm ensures precise thermal control to manage viscosity, sweetness, and texture.
- Air entrapment & deaeration: The ProXES Vacuum Deaerator removes air bubbles inline to improve stability, shelf life, and sensory quality.
- Scalability: ProXES equipment scales from small premium nut milk batches to high-volume oat milk production while maintaining consistent quality.
- Hygienic design & food safety: EHEDG-oriented hygienic design and full CIP capability support safe, efficient production.
- Allergen management: Integrated CIP protocols help prevent cross-contamination when processing different plant protein sources.
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FAQ – Plant-Based Drink Production Equipment
Below you find answers to common questions.
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What machines are used for industrial oat milk production?
Industrial oat milk production uses the FrymaKoruma Disc Mill MD for multi-zone pre-grinding, the Toothed Colloid Mill MZ for fine wet milling (up to 40,000 kg/h inline), the Vacuum Deaerator for continuous air removal, and the Terlotherm for continuous heat treatment. For batch production, the Stephan Universal Machine 74 or 200 and the CombITherm provide flexible processing.
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How is plant-based milk made industrially?
Industrial plant-based milk production starts with soaking raw materials (oats, nuts, soybeans), followed by multi-zone pre-grinding (Disc Mill MD), fine wet milling (Toothed Colloid Mill MZ or Corundum Stone Mill MK), optional ultra-fine grinding (Co-Ball Mill), fine emulsifying (MicroCut), thermal processing (Terlotherm), vacuum deaeration (Vacuum Deaerator), and final batch blending (Universal Machine, CombITherm). ProXES covers every step.
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What is a colloid mill and why is it important for vegan beverages?
A colloid mill is a high-shear wet grinding machine that reduces particle size in liquid suspensions. In plant-based beverage production, the colloid mill breaks down plant cell structures to release proteins and fats, achieve smooth texture, and ensure stable dispersion. ProXES offers the Toothed Colloid Mill MZ (up to 40,000 kg/h) for high-volume production and the Corundum Stone Mill MK for premium nut milks.
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Can ProXES machines handle both high-volume and small-batch production?
Yes. ProXES offers a complete range from small-batch to full industrial scale. The Stephan Universal Machine 74 and 200 are ideal for small and medium batches. The CombITherm provides flexible multifunctional batch processing. For high-volume continuous production, the Disc Mill MD combined with the Toothed Colloid Mill MZ handles throughputs up to 40,000 kg/h.
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Are ProXES beverage machines CIP-capable and food-safe?
Yes. All ProXES beverage processing equipment – FrymaKoruma, Stephan, and Terlet machines – is designed with hygienic principles meeting EHEDG guidelines. Full CIP (Cleaning-in-Place) capability ensures rapid, validated cleaning between production runs – critical for allergen management and food safety compliance.
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Which plant proteins can ProXES machines process?
ProXES machines are proven for oats, soybeans, almonds, cashews, walnuts, peanuts, sesame seeds, hemp seeds, peas, rice, and more. The Disc Mill MD and Toothed Colloid Mill MZ combination allows one production line to process multiple raw material types. The Corundum Stone Mill MK specializes in premium nut milks requiring ultra-fine fineness.
